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    Surface characteristics underpinning fretting wear performance of heavily loaded duplex chameleon/PEO coatings on Al

    Lin, M, Nemcova, A, Voevodin, AA, Korenyi-Both, A, Liskiewicz, TW, Laugel, N, Matthews, A and Yerokhin, A (2020) Surface characteristics underpinning fretting wear performance of heavily loaded duplex chameleon/PEO coatings on Al. Tribology International, 154. ISSN 0301-679X

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    Abstract

    © 2020 Elsevier Ltd Duplex coatings comprising MoS2/Sb2O3/graphite layer burnished on top of plasma electrolytically oxidised AA6082 alloy enhanced fretting wear resistance against alumina and steel whilst reducing friction from ~0.6 … 0.9 to ~0.08 … 0.1 in dry nitrogen and humid air. Transitions to stick-slip (~3 μm), partial slip (5–10 μm) and gross slip (>10 μm) showed an order of magnitude improvements over single-layer PEO coatings. In the latter mode, high initial contact pressures (~1.1 GPa) with steel counterpart under oxidising atmosphere increased friction due to generation of Fe/Al/Cr oxides/hydroxides in the contact region, leading micro-cracking in PEO coating followed by fatigue damage of aluminium substrate. Reducing contact pressure <1 GPa, retained topcoat lubricating behaviour, high wear resistance and eliminated fatigue damage after 104 cycles.

    Item Type: Article
    Peer-reviewed: Yes
    Date Deposited: 02 Nov 2020 14:47
    Publisher: Elsevier
    Additional Information: This is an Author Accepted Manuscript of a paper accepted for publication in Tribology International, published by and copyright Elsevier.
    Divisions: Faculties > Science and Engineering
    Research Centres > Advanced Materials and Surface Engineering
    Subject terms: fretting wear, solid lubrication, duplex coating, Al alloy, Mechanical Engineering & Transports, 0910 Manufacturing Engineering, 0913 Mechanical Engineering
    URI: https://e-space.mmu.ac.uk/id/eprint/626765
    DOI: https://doi.org/10.1016/j.triboint.2020.106723
    ISSN 0301-679X

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